Mesh

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Mesh size

Mesh is a unit of particle size. Very often, the effect obtained with a specific pyrotechnic mixture depends not only on its chemical composition but also on the size and shape of the particles. In those cases, the particle size is specified in 'mesh' units, referring to the screen that is used to sieve the powder. For example, 80 mesh refers to a screen that has 80 holes per linear inch. The smaller the mesh number, the larger the particles. The larger the number, the finer the particle size. (A 10 mesh screen has 100 holes per square inch. 80 mesh screen has 1600 holes per square inch.). When a narrow range of particle size is required, it may be specified as in the following example: -100 mesh + 40 mesh, meaning that the material is too large to fit through a 100 mesh screen, but small enough to pass through a 40 mesh screen.

The minus ( - ) and plus ( + ) signs mean that the particles of –200 mesh aluminum would pass through a 200 mesh screen and +200 mesh aluminum means that all the particles are retained on a 200 mesh screen. Generally anything smaller than 400 mesh is referred to as micron.

A micron is another measurement used for measuring particle size. A micron is one-millionth of a meter or one twenty-five thousandth of an inch.

Screen mesh numbers and relative opening size

Screen Size Opening Size
mesh inches mm microns
4 0.1874 4.760 4760
6 0.1260 3.200 3200
10 0.0787 2.000 2000
12 0.0629 1.600 1600
14 0.056 1.400 1400
16 0.0472 1.200 1200
20 0.0288 0.711 711
25 0.0284 0.710 710
28 0.0280 0.700 700
40 0.0165 0.420 420
60 0.0098 0.250 250
75 0.0077 0.196 196
80 0.0071 0.180 180
100 0.0060 0.152 152
120 0.0049 0.125 125
150 0.0041 0.105 105
180 0.0030 0.089 89
200 0.0028 0.074 74
270 0.0021 0.053 53
325 0.0017 0.044 44
400 0.0015 0.037 37
1200 0.0005 0.012 12
2400 0.0002 0.006 6
4800 0.0001 0.002 2